Choosing the correct wire cross-section

How to Determine the Cross-Section of Wires and Cables: Table and Recommendations for Electrical Wiring
Choosing the correct wire cross-section. Determining the cross-section of wires and cables is a critical parameter that defines their ability to safely conduct electric current. Incorrect selection of the cross-section can lead to overheating, short circuits, or even fires. In this article, we will explore how to determine the cross-section of a wire, review a cross-section table, and provide recommendations for selecting wires for electrical wiring.
What is the Cross-Section of a Wire?
The cross-section of a wire refers to the area of the conductor’s cross-sectional surface, measured in square millimeters (mm²). It determines the amount of current the wire can safely carry without overheating. The cross-section depends on the conductor material (copper or aluminum) and its diameter.
How to Determine the Cross-Section of a Wire?
Measuring the Conductor Diameter:
- Strip the insulation to access the metal core.
- Use a caliper or micrometer to measure the conductor’s diameter in millimeters.
Using Markings:
- Manufacturers often indicate the cross-section on the cable insulation (e.g., 2.5 mm²).
- If no markings are present, refer to technical documentation or perform measurements.
Multi-Strand Wires:
- For multi-strand wires, the cross-section is the sum of the cross-sections of all strands. Measure the diameter of one strand, calculate its cross-section, and multiply by the number of strands.
Calculate the Cross-Section Using the Formula:
where ( S ) is the cross-section (mm²), and ( d ) is the diameter (mm).
Table of Wire Cross-Sections and Permissible Current for Copper Wires
Below is a table showing the relationship between wire cross-section, maximum current, and power for copper and aluminum wires in a household electrical network (220 V).
Cross-Section (mm²) | Copper Wire: Current (A) | Copper Wire: Power (kW) |
---|---|---|
1.5 | 15 | 3.3 |
2.5 | 21 | 4.6 |
4.0 | 28 | 6.1 |
6.0 | 36 | 7.9 |
Note: Values are for a single-phase network (220 V). For a three-phase network (380 V), the power will be higher.
Table of Wire Cross-Sections and Permissible Current for Aluminum Wires
Cross-Section (mm²) | Aluminum Wire: Current (A) | Aluminum Wire: Power (kW) |
---|---|---|
1.5 | 12 | 2.6 |
2.5 | 16 | 3.5 |
4.0 | 21 | 4.6 |
6.0 | 26 | 5.7 |
How to Choose the Wire Cross-Section for Electrical Wiring?
Determine the Load:
- Sum the power of all electrical appliances connected to the line (in watts or kilowatts).
Select the Conductor Material:
- Copper wires are preferred due to lower resistance and higher reliability.
- Aluminum wires are cheaper but have higher resistance and a shorter lifespan.
Consider the Type of Wiring:
- Open wiring (on wall surfaces): Allows higher current due to better cooling.
- Concealed wiring (inside walls): Requires larger cross-sections due to poorer heat dissipation.
Cable Length:
- For long lines (over 30 m), account for voltage drop. Increase the cross-section by 10–20%.
Protection and Standards:
- Install circuit breakers that match the wire’s cross-section.
- Adhere to local electrical installation regulations (e.g., PUE in some regions) and standards.
Recommendations for Household Electrical Wiring
- Outlets: For household outlets (220 V, up to 16 A), use copper wire with a 2.5 mm² cross-section.
- Lighting: For light fixtures, a 1.5 mm² cross-section is sufficient.
- High-Power Appliances (e.g., electric stove, water heater): Use a 4–6 mm² cross-section, depending on the power.
- Main Input Cable: For an apartment or house with a power consumption up to 15 kW, use a copper cable with a 6–10 mm² cross-section.
Conclusion
Choosing the correct wire cross-section ensures the safety, reliability, and longevity of electrical wiring. Use measurements, tables, and calculations to determine the optimal cross-section. Always consider the type of wiring, conductor material, and total load. If you’re unsure about your calculations, consult a professional electrician.
Choosing the correct wire cross-section. How to Determine the Cross-Section of Wires and Cables – We hope this article has helped you understand how to select the appropriate cross-section! For further questions, contact specialists or refer to relevant regulatory documents.