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Choosing the correct wire cross-section

Choosing the correct wire cross-section

How to Determine the Cross-Section of Wires and Cables: Table and Recommendations for Electrical Wiring

Choosing the correct wire cross-section. Determining the cross-section of wires and cables is a critical parameter that defines their ability to safely conduct electric current. Incorrect selection of the cross-section can lead to overheating, short circuits, or even fires. In this article, we will explore how to determine the cross-section of a wire, review a cross-section table, and provide recommendations for selecting wires for electrical wiring.

What is the Cross-Section of a Wire?

The cross-section of a wire refers to the area of the conductor’s cross-sectional surface, measured in square millimeters (mm²). It determines the amount of current the wire can safely carry without overheating. The cross-section depends on the conductor material (copper or aluminum) and its diameter.

How to Determine the Cross-Section of a Wire?

Measuring the Conductor Diameter:

  • Strip the insulation to access the metal core.
  • Use a caliper or micrometer to measure the conductor’s diameter in millimeters.

Using Markings:

  • Manufacturers often indicate the cross-section on the cable insulation (e.g., 2.5 mm²).
  • If no markings are present, refer to technical documentation or perform measurements.

Multi-Strand Wires:

  • For multi-strand wires, the cross-section is the sum of the cross-sections of all strands. Measure the diameter of one strand, calculate its cross-section, and multiply by the number of strands.

Calculate the Cross-Section Using the Formula:

where ( S ) is the cross-section (mm²), and ( d ) is the diameter (mm).

Table of Wire Cross-Sections and Permissible Current for Copper Wires

Below is a table showing the relationship between wire cross-section, maximum current, and power for copper and aluminum wires in a household electrical network (220 V).

Cross-Section (mm²)Copper Wire: Current (A)Copper Wire: Power (kW)
1.5153.3
2.5214.6
4.0286.1
6.0367.9

Note: Values are for a single-phase network (220 V). For a three-phase network (380 V), the power will be higher.

Table of Wire Cross-Sections and Permissible Current for Aluminum Wires

Cross-Section (mm²)Aluminum Wire: Current (A)Aluminum Wire: Power (kW)
1.5122.6
2.5163.5
4.0214.6
6.0265.7

How to Choose the Wire Cross-Section for Electrical Wiring?

Determine the Load:

  • Sum the power of all electrical appliances connected to the line (in watts or kilowatts).

Select the Conductor Material:

  • Copper wires are preferred due to lower resistance and higher reliability.
  • Aluminum wires are cheaper but have higher resistance and a shorter lifespan.

Consider the Type of Wiring:

  • Open wiring (on wall surfaces): Allows higher current due to better cooling.
  • Concealed wiring (inside walls): Requires larger cross-sections due to poorer heat dissipation.

Cable Length:

  • For long lines (over 30 m), account for voltage drop. Increase the cross-section by 10–20%.

Protection and Standards:

  • Install circuit breakers that match the wire’s cross-section.
  • Adhere to local electrical installation regulations (e.g., PUE in some regions) and standards.

Recommendations for Household Electrical Wiring

  • Outlets: For household outlets (220 V, up to 16 A), use copper wire with a 2.5 mm² cross-section.
  • Lighting: For light fixtures, a 1.5 mm² cross-section is sufficient.
  • High-Power Appliances (e.g., electric stove, water heater): Use a 4–6 mm² cross-section, depending on the power.
  • Main Input Cable: For an apartment or house with a power consumption up to 15 kW, use a copper cable with a 6–10 mm² cross-section.

Conclusion

Choosing the correct wire cross-section ensures the safety, reliability, and longevity of electrical wiring. Use measurements, tables, and calculations to determine the optimal cross-section. Always consider the type of wiring, conductor material, and total load. If you’re unsure about your calculations, consult a professional electrician.

Choosing the correct wire cross-section. How to Determine the Cross-Section of Wires and Cables – We hope this article has helped you understand how to select the appropriate cross-section! For further questions, contact specialists or refer to relevant regulatory documents.



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